0.4-2kV免維護(hù)玻璃鋼絕緣低壓交直流母線槽

0.4-2kV maintenance-free FRP insulated low-voltage AC/DC bus duct

1．產(chǎn)品簡(jiǎn)介  Product Introduction

免維護(hù)玻璃鋼絕緣低壓交直流母線槽是空氣絕緣母線槽、密集型母線槽和環(huán)氧樹脂澆注型母線槽的升級(jí)換代產(chǎn)品。該產(chǎn)品使用波紋形薄板作為導(dǎo)體，散熱性能好，導(dǎo)體利用率高。導(dǎo)體中間接頭、端部接線端子均采用焊接連接，減小了導(dǎo)體接觸電阻，可以免維護(hù)。導(dǎo)體外部覆蓋玻璃鋼扁管，在導(dǎo)體與玻璃鋼扁管之間填充導(dǎo)熱性好、耐高溫的石英砂顆粒，即提高了母線的防護(hù)等級(jí)，使其可以在浸水、直埋地下等特殊條件下運(yùn)行，同時(shí)還增加了導(dǎo)體的散熱性能及母線槽的機(jī)械強(qiáng)度。免維護(hù)玻璃鋼絕緣低壓交直流母線槽可做為交流線槽亦可做為直流母線槽，即可水平布置又可豎直布置，是具有很高性價(jià)比的產(chǎn)品。

The maintenance-free FRP insulated low-voltage AC and DC busway is an upgraded product of air-insulated busway, dense busway and epoxy cast busway. The product uses corrugated sheet as the conductor, which has good heat dissipation performance and high conductor utilization rate. The middle joints and end terminals of the conductors are all welded to reduce the conductor contact resistance and can be maintenance-free. The conductor is covered with FRP flat pipe outside, and the quartz sand particles with good thermal conductivity and high temperature resistance are filled between the conductor and the FRP flat pipe, which improves the protection level of the busbar, so that it can operate under special conditions such as water immersion and direct burial underground, and also increases the heat dissipation performance of the conductor and the mechanical strength of the bus duct. The maintenance-free FRP insulated low-voltage AC/DC bus duct can be used as AC trunking or DC bus duct, which can be arranged horizontally and vertically, and is a very cost-effective product.

2．產(chǎn)品示意圖  Product schematic diagram

免維護(hù)玻璃鋼絕緣低壓交直流母線槽（交流三線五相）示意圖

Schematic diagram of maintenance-free FRP insulated low-voltage AC and DC bus duct (AC three-wire five-phase).

免維護(hù)玻璃鋼絕緣低壓交直流母線槽（直流）示意圖

Schematic diagram of maintenance-free FRP insulated low-voltage AC/DC busway (DC).

3.型號(hào)說(shuō)明  Model description

4．產(chǎn)品優(yōu)點(diǎn)  Benefits

免維護(hù)玻璃鋼絕緣低壓交直流母線槽以波紋形薄銅板代替銅排，集膚效應(yīng)低，散熱面大，能夠提高導(dǎo)體電密，在相同載流量和相同溫升下，可提高導(dǎo)體利用率，減少母線用銅量，從而大幅度降低母線成本，具有成本低的優(yōu)勢(shì)。

The maintenance-free FRP insulated low-voltage AC/DC bus duct replaces the copper bar with corrugated thin copper plate, which has low skin effect and large heat dissipation surface, which can improve the conductor electric density, and can improve the conductor utilization rate and reduce the amount of copper used in the bus under the same current carrying capacity and the same temperature rise, thereby greatly reducing the cost of the bus and having the advantage of low cost.

免維護(hù)玻璃鋼絕緣低壓交直流母線槽導(dǎo)體連接方式采用焊接方式替代螺栓機(jī)械連接方式，不僅減小了母線連接處的接觸電阻，同時(shí)還解決了螺栓連接易松動(dòng)，需要定期停電緊固螺栓的問(wèn)題，具有免維護(hù)質(zhì)量的優(yōu)勢(shì)。

The maintenance-free FRP insulated low-voltage AC/DC bus duct conductor connection method adopts welding method instead of bolt mechanical connection mode, which not only reduces the contact resistance of the bus connection, but also solves the problem that the bolt connection is easy to loosen and needs to be tightened by regular power failure, which has the advantage of maintenance-free quality.

免維護(hù)玻璃鋼絕緣低壓交直流母線槽外部使用玻璃鋼絕緣外殼，金屬外殼相比不但具有優(yōu)秀的絕緣性能和機(jī)械性能，而且化學(xué)性能穩(wěn)定、防水、耐腐蝕，密封后防護(hù)等級(jí)可以滿足IP68要求，可在浸水、直埋地下等條件下使用，具有使用范圍廣闊的優(yōu)勢(shì)。

Maintenance-free FRP insulated low-voltage AC and DC bus duct outside the use of FRP insulated shell, metal shell not only has excellent insulation performance and mechanical properties, but also stable chemical properties, waterproof, corrosion resistance, sealed protection level can meet IP68 requirements, can be used in water, directly buried underground and other conditions, with a wide range of advantages of use.

5．產(chǎn)品結(jié)構(gòu)  Product structure

免維護(hù)玻璃鋼絕緣低壓交直流母線槽包括波紋板形導(dǎo)體、中間接頭、端部接線端子、玻璃鋼絕緣防護(hù)殼及石英砂填充顆粒、固定夾。如圖

The maintenance-free FRP insulated low-voltage AC/DC bus duct includes corrugated plate conductors, intermediate joints, end terminals, FRP insulated protective shells and quartz sand filled particles, and fixing clips. As shown in Fig

(1）免維護(hù)玻璃鋼絕緣低壓交直流母線槽導(dǎo)體   

Maintenance-free FRP insulated low-voltage AC/DC bus duct conductor

波紋形薄銅板導(dǎo)體集膚效應(yīng)低，散熱面大，能夠提高導(dǎo)體電密，在相同載流量和相同溫升下，可提高導(dǎo)體利用率，減少母線用銅量。

The corrugated thin copper plate conductor has low skin collection effect and large heat dissipation surface, which can improve the electrical density of the conductor, and under the same current carrying capacity and the same temperature rise,It can improve the utilization rate of conductors and reduce the amount of copper used in the busbar.

(2）免維護(hù)玻璃鋼絕緣低壓交直流母線槽絕緣外殼及內(nèi)部填充 

  Maintenance-free FRP insulated low-voltage AC/DC busway insulated shell and internal filling

玻璃鋼絕緣外殼一體成型，絕緣性能好、機(jī)械強(qiáng)度高、化學(xué)性質(zhì)穩(wěn)定、防水、耐腐蝕，且便于密封，整體防護(hù)等級(jí)高，可以達(dá)到IP68。

The FRP insulated shell is integrally formed, with good insulation performance, high mechanical strength, stable chemical properties, waterproof, corrosion resistance, and easy sealing, and the overall protection level is high, which can reach IP68.

導(dǎo)體和絕緣外殼之間填充的石英砂顆粒導(dǎo)熱性能好，耐高溫，選取合適絕緣外殼壁厚，可使母線槽滿足導(dǎo)體溫升≤70K，外殼溫升≤40K的國(guó)家標(biāo)準(zhǔn)。

The quartz sand particles filled between the conductor and the insulating shell have good thermal conductivity and high temperature resistance, and the wall thickness of the insulating shell can be selected to make the bus duct meet the national standard of conductive temperature rise of ≤ 70K and shell temperature rise of ≤40K.

(3）免維護(hù)玻璃鋼絕緣低壓交直流母線槽中間連接頭 

 Maintenance-free FRP insulated low-voltage AC and DC busway intermediate connectors

免維護(hù)玻璃鋼絕緣低壓交直流母線槽導(dǎo)體中間接頭采用焊接方式與母線導(dǎo)體連接，中間接頭具有伸縮功能，可以抵消導(dǎo)體因熱脹冷縮引起的內(nèi)部應(yīng)力和形變。其外部覆蓋絕緣護(hù)套，在保證絕緣性能、耐腐蝕、耐老化的基礎(chǔ)上同樣具備伸縮功能。如母線槽用于直埋地下、電纜溝、涵洞等環(huán)境，在護(hù)套外增設(shè)不銹鋼網(wǎng)以防止動(dòng)物啃咬。

The maintenance-free FRP insulated low-voltage AC/DC bus duct conductor intermediate joint is connected with the bus conductor by welding, and the intermediate joint has a telescopic function, which can offset the internal stress and deformation of the conductor caused by thermal expansion and cold contraction. Its exterior is covered with an insulating sheath, which also has the function of expansion and contraction on the basis of ensuring insulation performance, corrosion resistance and aging resistance. For example, the busway is used for directly buried underground, cable trenches, culverts and other environments, and stainless steel mesh is added outside the sheath to prevent animals from biting.

(4）免維護(hù)玻璃鋼絕緣低壓交直流母線槽端部接線端子  

Maintenance-free FRP insulated low-voltage AC/DC bus duct end terminals

免維護(hù)玻璃鋼絕緣低壓交直流母線槽端子為平板狀，上有安裝孔，邊沿設(shè)置焊接面，波紋板形導(dǎo)體斷面與焊接面貼合焊接。

The maintenance-free FRP insulated low-voltage AC and DC bus duct terminals are flat-shaped, with mounting holes, welding surfaces are set on the edges, and corrugated plate-shaped conductor sections are welded with welding surfaces.

(5）免維護(hù)玻璃鋼絕緣低壓交直流母線槽導(dǎo)體彎道  

Maintenance-free FRP insulated low-voltage AC/DC bus duct conductor bend

母線導(dǎo)體水平方向做彎通過(guò)專用模具配合折彎?rùn)C(jī)實(shí)現(xiàn)，豎直方向上通過(guò)將兩段呈角度的波紋板形導(dǎo)體焊接連接的方式實(shí)現(xiàn)。

The horizontal bending of the bus conductor is realized by a special mold with a bending machine, and the vertical direction is achieved by the corrugated plate with two sections at an angle.The shape of the conductor is welded and connected.

6．產(chǎn)品用途   Product Use

免維護(hù)玻璃鋼絕緣低壓交直流母線槽適用于低壓供電系統(tǒng)中交流電流和直流電流的傳輸及分配，在10kV變電站用以替代電纜和其它形式低壓母線槽。產(chǎn)品分三相四線制和三相五線制，可水平布置，亦豎直布置，可在直埋地下、電纜溝、涵洞等多種復(fù)雜環(huán)境空間敷設(shè)。相比其它母線槽及電纜具有傳輸容量大，導(dǎo)體利用率高、用銅量少的優(yōu)點(diǎn)，特別適用于能源、鋼鐵、石化、造紙、軌道交通、建筑等各行各業(yè)低壓配電系統(tǒng)和高層商住大樓、酒店、數(shù)據(jù)中心、醫(yī)院等的供電系統(tǒng)。

The maintenance-free FRP insulated low-voltage AC/DC bus duct is suitable for the transmission and distribution of AC current and DC current in low-voltage power supply system.It is used in 10kV substations to replace cables and other forms of low-voltage busway. The products are divided into three-phase four-wire system and three-phase five-wire system, which can be arranged horizontally or vertically, and can be laid in a variety of complex environmental spaces such as directly buried underground, cable trenches, culverts, etc. Compared with other bus ducts and cables, it has the advantages of large transmission capacity, high conductor utilization rate and low copper consumption, especially suitable for low-voltage power distribution systems in various industries such as energy, steel, petrochemical, papermaking, rail transit, and construction, as well as power supply systems for high-rise commercial and residential buildings, hotels, data centers, hospitals, etc.

7．使用要求  Requirements for use

地震烈度  earthquake intensity：≤8級(jí)

環(huán)境溫度  Ambient temperature：-50~50℃

相對(duì)濕度  relative humidity：日最高相對(duì)濕度  Daily maximum relative humidity≤95%，

月最高相對(duì)濕度  Maximum relative humidity per month  90%(25℃時(shí)）

8．性能參數(shù)  Performance parameters

額定電壓  Rated voltage：0.4~2kV

額定電流  Current rating：1250~12000A

額定短時(shí)耐受電流  Rated short-time withstand current：31.5kA,40kA,63kA,80kA

額定峰值耐受電流  Rated peak withstand current：80kA,100kA,160kA,200kA

絕緣電阻  Insulation resistance：>1000MΩ

耐熱等級(jí)  Heat resistance rating： B 級(jí)

工頻耐壓  Power frequency withstand voltage：3~12kV(1min/5min)

溫升限值  Temperature rise limits：≤70K

9．常用規(guī)格  Common specifications